      Ansys Forming   .  1
 


ISBN 5-94212-045-5.  ..       Ansys Forming   .  1.  :  " ". 2026.

     CAD/CAE- Ansys Forming  ANSYS Corp ().    , ,  ,  Ansys DesignModeler  Ansys Discovery    : ,    ,        *.igs  *.stp.     Ansys Forming,          .     ,  ,    ,                 .    ,     .

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      Ansys Forming   .  1





  

  



  

   

AnsysForming   .



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www.ZharkovPress.ru





ISBN 5-94212-045-5

  .       AnsysForming   .  1.  :   . 



                      Computer-Aided-Design/Computer-Aided-Engineering- (CAD/CAE-)       CAD/CAE- Ansys Forming  ANSYS Corp (); Ansys Forming         .

          *.igs  *.stp      CAD-   -   - .      CAD-,    .    ,  CAD- Ansys DesignModeler  Ansys Discovery,    ,   : ,      ,        *.igs  *.stp.      CAD/CAE- Ansys Forming.      .            .

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    CAD/CAE-                       .

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Copyright     (Zharkov Valerij Alekseyevich),     .

ISBN 5-94212-045-5      (Publishing house Zharkov Press, ZharkovPress.ru).









 I.    CAD/CAE- Ansys Forming           

 1.     Ansys Forming

1.1.    CAD/CAE- Ansys Forming

1.2.     Ansys Forming

 2.    Ansys Forming      ,     

2.1.      

2.2.  

2.3.  

2.4.   CAD/CAE-   ,     

2.5.      

 3.              

3.1.           

3.2.        

3.3.      

 4.    

4.1.     

4.2.     

4.3.     

4.4.  ,   ,    

 5.        

5.1.      Ansys Forming

5.2.        

5.3.    

 II.  ,       

 6.    Ansys Forming.  1

6.1.  

6.2.  

6.2.1.          

6.2.2.   

6.2.3.    

6.2.4.        

6.2.5.    

6.2.6.   

6.2.7.  

6.3.    

 7.   Ansys Forming    .  1

7.1.      

7.2.           

 8.    Ansys DesignModeler.  2

8.1.  

8.2.  

8.3.     

8.4.    *.wbpj    *.stp  CAD/CAE- Ansys DesignModeler

8.5.       *.stp  Ansys DesignModeler  Ansys Forming

8.6.    *.wbpj    *.igs  CAD/CAE- Ansys DesignModeler

8.7.       *.igs  Ansys DesignModeler  Ansys Forming

8.8.    *.wbpj    *.igs  Ansys Discovery

8.9.       *.igs  Ansys Discovery  Ansys Forming

 9.    Ansys Discovery  Ansys Forming    

9.1.     Ansys Forming    

9.2.      

9.3.           

 III.   AnsysDesignModeler         

 10.   AnsysForming       

10.1.  1-    

10.2.      

 11.   AnsysDesignModeler       

11.1.  

11.2.      Ansys DesignModeler     

11.3.     

11.4.            

11.5.       

11.6.       

11.7.     

11.7.1.  1-    

11.7.2.  2-    

11.7.3.  3-    

11.7.4.  4-    

11.7.5.  5-    

11.7.6.  6-    

11.7.7.  7-    

11.7.8.  8-    

11.7.9.  9-    

11.7.10.  10-    

11.7.11.     

11.8.    *.wbpj    *.stp

 12.   AnsysDesignModeler       .  1

12.1.  

12.2.          

12.3.    *.wbpj    *.igs  Ansys DesignModeler

12.4.       *.igs  Ansys DesignModeler  Ansys Forming

12.5.   Ansys Discovery   *.wbpj    *.igs

12.6.       *.igs  Ansys Discovery  Ansys Forming

 13.   AnsysDesignModeler       .  2

13.1.  

13.2.     

13.3.    

13.3.1.  1-   

13.3.2.  2-   

13.3.3.  3-   

13.3.4.  4-   

13.3.5.  5-   

13.3.6.  6-   

13.3.7.  7-   

13.3.8.  8-   

13.3.9.  9-   

13.3.10.  10-   

13.4.        

13.5.    *.wbpj    *.igs

 IV.     AnsysForming ,         

 14.   AnsysForming    

14.1.  ,     

14.2.      

14.3.    

14.4.      

 15.   AnsysForming    

15.1.  

15.2.     

15.3.      

15.4.       

 16.   AnsysForming    

16.1.  

16.2.     

16.3.     

16.4.       

 17.       

17.1.       

17.2.     

17.3.       

17.4.         

17.5.         

17.5.         

 18.    

18.1.        

18.2.        

18.3.        

18.4.        

18.5.     

18.6.          

18.6.1.        

18.6.2.     

 19.    

19.1.       

19.2.    

 V.      

 20.     

20.1.   

20.2.      

 21.     

21.1.   Ansys Forming    

21.2.          

 22.        

22.1.      

22.2.           

 23.          

23.1.     

23.2.       

23.3.         















                   Computer-Aided-Design/Computer-Aided-Engineering- (CAD/CAE-)         CAD/CAE- Ansys Forming  ANSYS Corp (); Ansys Forming         .

  1-                         . ,                      ,  :         .       ,         .

         , , *.igs  *.stp,     CAD-   -     - ,   CAD/CAE-    .      CAD- Ansys DesignModeler  Ansys Discovery    ,   : ,      ,        *.igs  *.stp.      Ansys Forming,      ,             ,              ()    .      ,        ,        .

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 I.    CAD/CAE- AnsysForming           

 1.     AnsysForming

1.1.    CAD/CAE- Ansys Forming

1.2.     Ansys Forming

 2.    AnsysForming      ,     

2.1.      

2.2.  

2.3.  

2.4.   CAD/CAE-   ,     

2.5.      

 3.              

3.1.           

3.2.        

3.3.      

 4.    

4.1.     

4.2.     

4.3.     

4.4.  ,   ,    

 5.        

5.1.      Ansys Forming

5.2.        

5.3.    

 II.  ,       

 6.    AnsysForming.  1

6.1.  

6.2.  

6.3.    

 7.   AnsysForming    .  1

7.1.      

7.2.           

 8.    AnsysDesignModeler.  2

8.1.  

8.2.  

8.3.     

8.4.    *.wbpj    *.stp  CAD/CAE- Ansys DesignModeler

8.5.       *.stp  Ansys DesignModeler  Ansys Forming

8.6.    *.wbpj    *.igs  CAD/CAE- Ansys DesignModeler

8.7.       *.igs  Ansys DesignModeler  Ansys Forming

8.8.    *.wbpj    *.igs  Ansys Discovery

8.9.       *.igs  Ansys Discovery  Ansys Forming

 9.    AnsysDiscovery  AnsysForming    

9.1.     Ansys Forming    

9.2.      

9.3.           

 III.   AnsysDesignModeler         

 10.   AnsysForming       

10.1.  1-    

10.2.      

 11.   AnsysDesignModeler       

11.1.  

11.2.      Ansys DesignModeler     

11.3.     

11.4.            

11.5.       

11.6.       

11.7.     

11.8.    *.wbpj    *.stp

 12.   AnsysDesignModeler       .  1

12.1.  

12.2.          

12.3.    *.wbpj    *.igs  Ansys DesignModeler

12.4.       *.igs  Ansys DesignModeler  Ansys Forming

12.5.   Ansys Discovery   *.wbpj    *.igs

12.6.       *.igs  Ansys Discovery  Ansys Forming

 13.   AnsysDesignModeler       .  2

13.1.  

13.2.     

13.3.    

13.4.        

13.5.    *.wbpj    *.igs

 IV.     AnsysForming ,         

 14.   AnsysForming    

14.1.  ,     

14.2.      

14.3.    

14.4.      

 15.   AnsysForming    

15.1.  

15.2.     

15.3.      

15.4.       

 16.   AnsysForming    

16.1.  

16.2.     

16.3.     

16.4.       

 17.       

17.1.       

17.2.     

17.3.       

17.4.         

17.5.         

17.5.         

 18.    

18.1.        

18.2.        

18.3.        

18.4.        

18.5.     

18.6.          

 19.    

19.1.       

19.2.    

 V.      

 20.     

20.1.   

20.2.      

 21.     

21.1.   Ansys Forming    

21.2.          

 22.        

22.1.      

22.2.           

 23.          

23.1.     

23.2.       

23.3.         





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,            24, 25, 26,    1-5       ,       ,    24, 25, 26             (     193):



193. Zharkov Valery Alekseyevich. Zharkov's methodology on projecting the stamping in Ansys Forming with artificial intelligence. Edition 1.  Moscow, Publishing house Zharkov Press, 2026 (  amazon.com   Books).



     ,     :  1,  2,  3.



 ,               email:

dr_zharkov_v_a@mail.ru



    : ZharkovPress.ru  www.ZharkovPress.ru.



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I

.    

CAD

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CAE

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Ansys



Forming

          



 1.     

Ansys



Forming


1.1.    

CAD

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Ansys



Forming



      1.1. Overview of Ansys Forming Workflow   Ansys Help.



Ansys Forming's user interface (UI) leads you through the forming simulation process.

  Ansys Forming     .



Figure 1.1: Ansys Forming User Interface

 1.1:   Ansys Forming












,     :



System and Session Tools

Task Panel

Graphics Window

Status Bar

Preprocessing

Post-processing



Feature Tree

Model Manipulation and Viewing Tools


1.2.     

Ansys



Forming



Following is an overview of the workflow used to complete a forming simulation. This simplified outline lists basic steps and most commonly used UI functions. Other functions and settings exist, but they are not referenced here since assumed default values are sufficient in many cases.

    ,     .           UI (User Interface).     ,      ,          .



Set Up the Model (Process Tab)

  ( Process)



1. Start a new project. After opening Ansys Forming, from the session level:

1.   .   AnsysForming,   :



Select the New Project icon.

  New Project.



Specify a project name and working directory.

      ( ).



Choose between Cold Stamping and Hot Forming project types.

    Cold Stamping  Hot Forming.



2. Import geometries into the project. Imported geometry entities, which are displayed in the Feature Tree, may represent:

2.    .   ,       ,  :



Tool surfaces

 



Blank outline

 



Cutting lines

 



Drawbeads

 



LCS (local coordinate system) axis

LCS (  ) 



3. Tip the model geometries to the press position

3.      



4. Set the solution accuracy. Choose from among the following three predefined solution accuracy setups:

4.   .         :



Fast - Useful for formability and setup checks. Not to be used for springback analysis.

Fast () -       .     .



Accurate (default) - Accurate solution in every aspect, including formability, surface defects, wrinkles, draw in, tool forces, and springback.



Accurate   (  ) -     ,   ,  , , ,     .

Very Accurate - Useful for calculating springback compensation.

Very Accurate ( ) -     .



Alternatively, advanced users may choose to customize the parameters.

        .



5. Add and define operations. Operations may include:

5.    .   :



Draw / Stretch

 / 



Trim / Pierce

 / 



Form Trim / Flange / Restrike

  /  / 



Blanking





Define the Blank (Blank Tab)

  ( Blank)



1. Define the blank geometry:

1.   :



Import and select a blank outline, or

     



Draw an outline.

   .



Meshing of the blank geometry is automatic after definition.

          .



2. Specify the material for the blank:

2.    :



Choose a material from the provided library, or

     



Import the material from a file.

   .



3. Specify additional blank parameters, such as:

3.    ,  :



Blank rolling angle

       (),    



Blank thickness

 



Lubricant coefficient

         



Define Operation Behaviors and Solve (Operations Tab)

       ( Operations)

From the Operations Ribbon you can specify details for the operations you defined earlier in the Process Tab (drawing, trimming, and so on).

       ,     Process (,    ).

1. Define the drawing operation. Not all functions are described here, but typical steps may include:

1.   .     ,     :



If applicable, select a process template for the drawing setup (default: single-action 3 pieces airdraw) (Setup drop-down).

 ,       (  :  , , 3      ) (    ).



Select the geometry of each tool (Die, Punch, Binder).

    (, , ).



Add tools above or below the blank, if needed (+Tool button).

     ,    ( +Tool).



Closing and Drawing phases are included by default. Add additional phases, if needed (drop-down menu of the +Tool button).

  (  )     .   ,    (   +Tool).



Define the function of each tool in each phase.

      .



Change the positioning of each tool, if needed (Positioning button).

   ,    ( ).



Include gravity (Gravity check box), if applicable.

   ( Gravity),  .



Define springback (Springback check box), if applicable.

  ( Springback),  .



Define guide pins, if applicable.

   (),  .



Define drawbeads, if applicable.

  ,  .



2. Define the trimming operation(s). Repeat the following steps for each trimming operation:

2.   () .       :



Next to Mark the area to keep, click the None button.

,    Mark,   None.



Click the area(s) of the model to keep.

ٸ  ()   .



Select imported trim curves in Feature Tree.

        "Feature Tree".



Choose Direct, Cam, or Laser cutting method.

  Direct, Cam  Laser    .



Select cutting lines.

    .



Specify cutting direction and other parameters, as needed.

          .

3. Define the flanging operation(s). Steps are similar to those used for defining the drawing operation:

3.   () .       :



If applicable, change from 3-piece flanging setup (default) to 4-piece forming/trimming (Setup drop-down).

 ,      3-  (  )  /  4-  (    ).



Select the geometry of each tool (Pad, Post, Flgn).

    (  (pad), Post, Flgn).



Add additional cutting tools, if needed (+Tool button).

   ,    ( +Tool).



Closing and Forming phases are included by default. Add additional phases, if needed (drop-down menu of the +Tool button).

  (  )     .   ,    (   +Tool).



Define the function of each tool in each phase.

      .



Change the positioning of each tool, if needed (Positioning button).

   ,    ( ).



Define springback (Springback check box), if applicable.

  ( Springback),  .



Include gravity (Gravity check box), if applicable.

   ( Gravity),  .



4. Save the project (file.dbx).

4.     (file.dbx).



5. Run the analysis.

5. .



Specify number of CPUs (default is 4).

  CPUs (    4).



Click Start.

ٸ  "".



Postprocess (Analysis Tab)

 ( Analysis)



Postprocessing functions are found in the Analysis ribbon. Typical results you might review include:

     Analysis.      , :



Deformation results

 



Forming limit diagram (FLD)

   (FLD)  



Thinning data

     



Edge stretch data

   



Circle grid diagram

        

Skid marks

       



Edge draw-in

 

Material lines

     



Tonnage predictions

     



    AnsysForming     .



  Ansys Forming       :

1)       ;

2)      ;

3)  :  , ,    (,   ),    ,    ,        CAD-, ,  CAD/CAE- Ansys DesignModeler,    *.igs     *.stp    Ansys Forming       ;




  .


   .

   ,     (https://www.litres.ru/book/valeriy-zharkov-32440068/metodologiia-zharkova-po-proektirovaniiu-shtampovki-v-ansy-74416258/)  .

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